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Essential Documentation for Manufacturing Bare PCBs and FPCs

When placing an order with PICA Manufacturing Solutions for bare Printed Circuit Boards (PCBs) or Flexible Printed Circuits (FPCs), having the correct documentation and files is crucial. This ensures smooth production, meets quality standards, and aligns with your specific requirements. This article outlines the mandatory and good-to-have documents and files...

Advanced Flexible Printed Circuit Solder Coating Process

Customer: A leading innovator in inkjet technology, our customer is renowned for their advanced and precise printheads. Serving various sectors within the industrial, commercial, and consumer printing industries, their commitment to continuous innovation and quality underscores their prominent role in the printing technology sector.Challenge: The customer required a Flexible Printed...

Case Study: Beyond Customer Expectations with PICA’s Homegrown Advanced Filter Tester

The Customer: A renowned multinational company, well known for its pioneering work in imaging and photography. They have developed a cutting-edge inkjet printing system that is highly regarded for its precision, reliability, and versatility in various applications including graphic arts, electronics, and material deposition. The Challenge: To address the need for...

The Overmolding Solution

The Customer: A manufacturer in the motorcycle industry sought to enhance the design of their motorcycle steering wheels. They required a solution that was not only effective but also cost-efficient. The Challenge: The primary challenge was to develop a steering wheel component that could integrate electronic and mechanical elements effectively. Traditional...

What is Differential Impedance?

In the fast-paced realm of the PCB (Printed Circuit Board) industry, achieving optimal signal integrity is crucial for the success of high-speed digital communications. As technology advances at a breakneck pace, the demand for faster and more efficient data transmission grows exponentially. This is where differential impedance, a vital factor...

The Power of Embedded Passives

At PICA, we pride ourselves on being at the forefront of new technological advancements, including embedded passives. Through this blog post, we aim to shed light on the broad realm of embedded passives and showcase how PICA and their manufacturing partners leverages this transformative technology to empower our customers in...

Why X-Ray inspection is essential in flexible printed circuit assembly (FPCA) and printed circuit board assembly (PCBA) processes

In the realm of flexible printed circuit assembly (FPCA) and printed circuit board assembly (PCBA), X-ray inspection plays a crucial role in ensuring product quality and meeting stringent requirements. This is particularly vital when incorporating surface mount components such as ball grid array (BGA), land grid array (LPA), chip scale...

PICA: Where Legacy Meets Transformation

At PICA, we have recently undergone a transformative journey to redefine our brand identity and market positioning. This blog post aims to unveil the process, showcase the outcomes, and share the valuable insights we've gained about ourselves along the way. Brand Evolution: A Testament to Modernity and Commitment: Embarking on a journey...

6-Layer ELIC Rigid Flex Printed Circuit Board / Rigid Flex PCB

A 6-Layer ELIC (Every Layer Inter-connect) Rigid Flex Printed Circuit Board / Rigid Flex PCB is an advanced and highly specialized printed circuit board technology designed to meet the ever-increasing demand for smaller and more densely packed electronic devices. It plays a crucial role in enabling the integration of multiple...

OMRON AOI

We are thrilled to announce that our team at PICA has successfully completed a 5-day training program on the OMRON Automatic Optical Inspection (AOI) equipment model VT-S1080. Thanks to OMRON, this training has equipped our workforce with the essential expertise required to program, operate, and maintain this advanced technology. By acquiring...

The DFM (Design For Manufacturing) dilemma 

In the mid-1990s, the landscape of electronic manufacturing in the United States was thriving. The rapid growth of telecommunication infrastructure and the increasing demand for portable electronics and automotive applications created a fertile ground for companies to expand their capacity and experience low unemployment rates. Research and Development (R&D) departments...

Reflow

Despite an abundance of literature about oven reflow soldering, PICA has found that setting up a reflow profile remains a challenge to many. The following post is intended to provide process engineers with hands-on recommendations.  Reflow processes are generally defined by their heat application methods. Common examples include convection, infra-red (IR),...

Hello Dolly

 I was recently visiting a client to discuss a new flex circuit application. They were trying to fit 10 pounds of electronics into an existing 5 pound package by utilizing flex circuit technology without making any changes to the current overall industrial design package. Everything had to fit into the...

Shielding Solutions to Protect Your FFC Cables

Ever increasing signal speeds and high noise environments make EMI/RFI shielding an essential requirement for FFC’s (Flat Flexible Cables). PICA can offer various shielding options.  The least expensive option is a foil laminated to the outside of the cable. This can be applied to one or both sides. The foil...