Automotive PCB & Flex Circuit Manufacturing

Automotive PCB and Interconnect Solutions

PICA supports automotive electronics manufacturers with flex circuits, rigid PCBs, rigid-flex designs, PCB assembly, and custom interconnect solutions built for demanding vehicle environments. From EV battery management and ADAS modules to infotainment displays, lighting systems, and in-cabin monitoring, we help customers develop compact, reliable electronics designed to withstand vibration, heat, electrical interference, and long-term field use.

High-Reliability Electronics for Automotive Applications

EV Battery Management Systems

Automotive battery management requires precision electronics that can withstand the heat, vibration, and safety demands of high-capacity energy storage. PICA manufactures boards and flexible interconnects to meet strict industry certifications, ensuring consistent performance over a vehicle’s lifetime.

 

ADAS Modules

Advanced driver assistance systems rely on radar, lidar, and camera control boards with efficient thermal management. PICA designs and produces high-performance flex and rigid PCBs that maintain stability and signal integrity in critical safety applications.

Infotainment & Displays

Touchscreens and flex-to-rigid assemblies require both EMI compliance and flawless signal transmission. PICA provides flex and rigid PCB solutions that deliver responsive performance while integrating seamlessly with vehicle interiors.

Lighting Systems

Smart LED modules and adaptive lighting demand reliable power delivery and electrical safety while providing heat dissipation. PICA’s designs prevent arcing, insulation breakdown, and other hazards to ensure dependable, long-lasting illumination.

In-Cabin Health & Monitoring

Driver fatigue detection and biometric monitoring electronics must perform accurately under continuous use. PICA develops PCBs that balance sensitivity, durability, and integration for next-generation in-cabin safety features.

PICA Manufacturing Solutions combines rugged design, strict quality control, and advanced manufacturing to power the future of automotive technology—from EV batteries to intelligent lighting and safety systems.

Drive your innovation forward. Fill out our form to see how PICA can deliver the high-reliability flex and rigid PCBs your automotive applications demand.

Metal core PCB applications in street lighting, automotive lamps, plant grow lights, new energy vehicle electronics, stage lighting, and industrial equipment

What Are Metal Core PCBs Used For? Applications, Benefits, and Industry Examples

As electronic devices become more powerful and compact, managing heat has become one of the most important challenges in product...

Small flex circuit with black EMI shielding

How Flex PCBs Are Shielded for EMI and RFI Protection

Electromagnetic interference (EMI) and radio frequency interference (RFI) can disrupt signal quality, create data errors, and reduce...

Metal Core PCBs (MCPCBs): Thermal Muscle for High-Power Electronics

Modern electronics pack more power into tighter spaces than ever. That heat has to go somewhere.

An infographic illustrating the key manufacturing processes for Printed Circuit Boards (PCBs) and Flexible Printed Circuits (FPCs), including subtractive, semi-additive, and additive techniques. The image highlights the evolution of PCB manufacturing methods to support smaller devices, denser routing, and higher performance, emphasizing the importance of choosing the appropriate fabrication technique to improve impedance control, reduce copper waste, and meet the demands of modern miniaturized electronics.

Guide to PCB & FPC Manufacturing Processes

This blog is an excerpt from the white paper Guide to PCB & FPC Manufacturing Processes: Subtractive, Semi-Additive & Additive...

An infographic illustrating key design considerations for high-voltage printed circuit boards (PCBs), including trace spacing, creepage distance, and material selection, to ensure safety and reliability in high-voltage applications. This image is featured in PICA Manufacturing Solutions' blog post, which provides essential layout and material considerations for designing high-voltage PCBs. The post emphasizes the importance of understanding clearance, creepage, and working voltage to prevent arcing and ensure compliance with safety standards. It also discusses best practices such as widening trace spacing, using slots to improve creepage, selecting materials with high Comparative Tracking Index (CTI), and adding conformal coatings for extra protection. Additionally, the post highlights thermal and mechanical considerations to maintain insulation performance over time.

Designing High Voltage PCBs: Key Layout and Material Considerations

When working with high-voltage circuits, design priorities shift. While many PCBs focus on high-speed signaling, impedance control, or...

Flexible PCB Bend Radius Guidelines

Understanding Copper Limits & Bend Radius in Flex PCBs

Whether you're designing for a high-durability dynamic application or a compact static installation, every detail matters—from copper type and thickness...

The Rise of Ceramic Substrate Printed Circuit Board

Ceramic substrate PCBs (Printed Circuit Boards) represent a significant advancement in circuit board technology, especially when compared to traditional...

The Power of Embedded Passives

At PICA, we pride ourselves on being at the forefront of new technological advancements, including embedded passives. Through this blog...