Rigid Flex Circuit Boards / Rigid Flex PCB
Custom Rigid-Flex Circuit Boards Engineered for Reliability
PICA designs and manufactures rigid-flex printed circuit boards (PCBs) that combine the structural reliability of rigid boards with the design freedom of flexible circuits. These hybrid PCBs streamline complex designs, eliminate bulky connectors, and withstand shock and vibration—making them ideal for compact, high-reliability electronics.
Rigid-flex PCBs are trusted in aerospace, defense, medical, automotive, and consumer electronics, where space is limited and performance is mission-critical. With advanced stack-up options, impedance control, and precision assembly, PICA provides rigid-flex PCB solutions that deliver durability, miniaturization, and electrical stability.
Why Choose Rigid-Flex Circuit Boards?
Space-Saving Design – Combines rigid strength and flexible routing in one board.
High Reliability – Fewer connectors reduce failure points in demanding applications.
Durability Under Stress – Superior resistance to bending, vibration, and thermal cycling.
Compact Integration – Ideal for tight enclosures requiring 3D configurations.
Design Flexibility – Supports innovative layouts and high-density interconnects.
Rigid-Flex PCB Capabilities – Highlights
PICA offers full end-to-end rigid-flex circuit manufacturing with advanced materials and processes:
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Up to 40 rigid layers and 32 flex layers
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2 mil (50 μm) trace/space for HDI and compact designs
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Controlled impedance with TDR verification
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Laser drilling for fine-pitch vias and interconnects
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Adhesiveless polyimide laminates for ultra-thin flex sections
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EMI shielding options (copper planes, silver ink, EMI film)
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High-frequency and high-power design compatibility
For technical information on PICA’s Rigid Flex Printed Circuit Board capabilities, click the button below.
Benefits of Rigid-Flex PCBs / Rigid Circuit Boards
Optimized Space Utilization
Ideal for compact or irregular spaces, rigid-flex PCBs enable device miniaturization without sacrificing performance.
Enhanced Reliability
By removing connectors and cables, rigid-flex designs reduce failure points and improve long-term system reliability.
Superior Durability
These boards withstand vibration, shock, and repeated bending, ensuring stable performance in harsh environments.
Weight Reduction
Lightweight flex materials and fewer connectors make them significantly lighter than traditional rigid PCBs.
Design Versatility
Rigid-flex PCBs support complex 3D layouts, bending, and folding, unlocking innovative, space-efficient solutions.
Markets We Serve with Rigid Circuit Boards / Rigid-Flex PCBs
Consumer Electronics:
Powering compact devices like smartphones, tablets, and wearables with lightweight, space-saving designs.
Medical Devices:
Used in pacemakers, hearing aids, implants, and diagnostics where flexibility and reliability are critical.
Automotive:
Built into control modules, lighting, and infotainment systems to withstand vibration, heat, and irregular layouts.
Industrial Equipment:
Trusted in robotics, sensors, and control systems for durability in harsh environments.
Defense & Security:
Essential in satellites, and avionics, combining lightweight efficiency with extreme durability.
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We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, & flat flexible cables.
