Injection Molding
PICA Manufacturing Solutions offers precision injection molding services designed to support custom component fabrication, overmolding, and integrated electronic assemblies. Our injection molding capabilities span a wide range of thermoplastics, mold configurations, and part complexities—enabling us to produce everything from rugged enclosures to detailed mechanical features for electronic systems. Whether used for standalone plastic parts or as part of a hybrid assembly, our custom injection molding solutions deliver consistency, durability, and scalability.
We specialize in electronic overmolding, seamlessly integrating molded materials with PCBs, wire harnesses, and flex circuits to protect sensitive components from moisture, vibration, and mechanical strain. Our in-house tooling support, material expertise, and process control ensure every molded part meets strict dimensional and performance specifications. From prototyping to full-scale production, PICA is your trusted partner for delivering high-quality injection molded parts and overmolded electronic assemblies that enhance both form and function.
Benefits
High Efficiency: Injection molding is a highly efficient process that can produce large amounts of parts quickly, enabling cost-effective mass production.
Precision and Complexity: The process allows for the creation of complex and intricate designs with high precision, ensuring consistent quality in each part.
Material Variety: A wide range of plastic materials can be used in injection molding allowing manufacturers to choose materials with specific properties to suit the application.
Low Waste: injection molding generate minimal scrap, as any excess material can be reground and reused for future production runs.
Automation: Injection molding can be highly automated reducing labor costs and minimizing human error.
Surface Finish: The process can produce parts with excellent surface finish, eliminating the need for additional finishing operations in many cases.
Design Flexibility: Injection molding provides designers with the flexibility to incorporate various features such as undercuts and inserts into the mold, expanding the range of possible designs.
Applications
Automotive Parts: Dashboards, bumpers, interior components and more.
Consumer Goods: Bottles, containers, toys, and kitchenware.
Electronics: Housings for electronic components. Connectors and enclosures.
Medical Devices: Syringes, vials, medical equipment components.
Packaging: Caps, closures, and packaging containers.
Aerospace Components: Various parts for aircraft and space vehicles.

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Request Your PICAKit Today
We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, and flat flexible cables.
