Flat Flex Cables (FFC)
PICA Manufacturing Solutions offers advanced Flat Flex Cable (FFC) design and manufacturing services engineered for compact, high-density electronic interconnects. Our flat flex cables provide a lightweight, low-profile alternative to traditional round wire harnesses—ideal for space-constrained applications requiring tight pitch, precise routing, and dynamic bending. With customizable lengths, conductor spacing, insulation types, and termination styles, our FFC solutions deliver both electrical performance and mechanical flexibility tailored to your product’s specific needs.
Compared to other interconnect technologies, flat flex cables offer superior signal integrity, reduced EMI, and streamlined assembly. Whether you’re integrating single-sided or double-sided flat flex cables, our capabilities include fine-pitch routing, stiffeners, shielding, and automated die-cutting for complex form factors. PICA’s in-house engineering and prototyping support ensure that every FFC cable we produce is optimized for performance, reliability, and manufacturability—making us a trusted partner for everything from one-off designs to scalable volume production.
For technical information on PICA’s Flat Flex Cables (FFC) capabilities, click the button below.
Benefits
Space Saving: They have a low flat profile, making them ideal for applications where space is limited. Their form fit factor makes for efficient use of available space.
Flexibility: These cables are highly flexible and can be bent, folded, or twisted without causing damage. They can conform to various shapes and fit into tight or irregularly shaped areas.
High Data Transfer Rates: Flat flex cables are capable of transmitting data at high speeds making them suitable for applications that require rapid and reliable signal transmissions.
EMI/RFI Shielding: Some flat flex cables cables come with shielding options to protect against electromagnetic (EMI) and radio frequency interference (RFI). This shielding helps maintain signal integrity and reduces the risk of data corruption.
Cost-Effective: Flat flex cables are generally cost-effective compared to other types of cables, especially when it comes to high density interconnects.
Applications
Consumer Electronics: Flat flex cables are commonly used in various consumer electronics such as laptops, smartphones, tablets, digital cameras, and printers. They provide internal connections between different components and enable the transfer of power and signals.
Industrial Machinery: Flat flex cables for automation systems for interconnecting components, sensors, displays, and control panels. Their flexibility allows for easy installation and maintenance of complex equipment.
Automotive Industry: Flat flex cables are used for internal wiring connecting various components, displays. Sensors and modules. They can withstand vibrations and temperature variations, making them suitable for automotive applications.
Medical Devices: Flat flex cables are used in diagnostic devices, patient monitoring systems, and surgical instruments. They offer compact and reliable interconnections within the limited space of medical devices.
Defense & Security: Flat flex cables are used for applications like avionics systems, flight controls, and in-flight entertainment systems. Their lightweight and flexible nature contribute to weight reduction and facilitate installation.
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We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, & flat flexible cables.
