Flat Flexible Cables (FFC cables) are renowned for their versatility and adaptability across a spectrum of industries and applications. Crafted from a series of flat conductors, these cables are delicately layered with insulation, resulting in a slim, ribbon-like structure that maximizes space efficiency without compromising on performance.
Their inherent flexibility and bendability allow for seamless navigation through tight corners and intricate pathways, making them ideal for use in cramped environments where traditional cables might struggle to fit. This flexibility also facilitates easy installation and maintenance, reducing both time and effort in setup and troubleshooting processes.
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Technology
Materials
Reliable Connection
Highly Flexible
Flexible and configurations
Shielding Versions for EMI protection
Gold-plated options
RoHS, REACH, and UL rated
Polyester (PET)
Polyimide (PI)
Adhesives: Epoxy, Acrylic
Stiffeners: PI, PET
Copper: Wire
Foil Shielding
Interconnect
ZIF/LIF connectors
IDC: (Insulation Displacement Contact) connectors
Hot Bar Soldering
Crimp connectors
Custom connectors
Custom cable bending, folding, and punching
Connector-to-cable assembly
Hybrid cable solutions
Shielding 1 or 2 sides
Board-to-Board Assembly
Surface Finishing
Unplated
Tin plating
Gold plating (ENIG)
Custom plating options upon request
Process Capabilities*
Pitch
p
0.5±0.05
0.8±0.05
1.0±0.1
1.25±0.15
1.5±0.15
2.0±0.15
2.52±0.15
P≤50
Total Pitch
TP
P*(N-1)
±0.08
±0.1
±0.15
Width
W
P*(N+1)
±0.08
±0.1
±0.15
±0.2
±0.2
±0.2
Margin
M
0.5
0.8
1.0
1.25
1.5
2.0
2.54
±0.08
±0.1
±0.15
±0.15
±0.15
±0.15
Total Length
TL
20-10000, Min±1.5(≤50)
Insertion Thicknesses
IT
0.3±0.03
Insulation Thickness
INST
0.1-0.4
Conductor Strip Length
S1/S2
≤4±0.5, >4, <8±1; ≥8±2
Supporting Tape Length
B1/B2
≤12±1; >12±2
Conductor Thickness
Ct
0.035, 0.05
0.035, 0.05, 0.1
0.05, 0.1
0.08, 0.1, 0.15, 0.2, 0.3
Conductor Width
Cw
0.3
0.5
0.65
0.8
0.8
0.8/1.0
0.6/0.7
1.5/1.6
Slanting
A1
0.5
Stiffener
B
PET(0.16, 0.225, 0.25, 0.282) blue
PET+glue mm
0.043, 0.06, 0.065, 0.08, 0.1
*Custom Configurations Available
Fill out the form below to request the full PICA Flat Flex Cable Capabilities sheet.