Wearables Industry

PICA Manufacturing Solutions Wearables Industry

PICA Manufacturing Solutions designs and builds ultra-flexible, lightweight flex and rigid PCBs and assemblies engineered for comfort, safety, and performance in wearable technology. Whether for fitness tracking, tactical operations, or healthcare monitoring, our solutions combine durability, precision, and skin-contact safety to seamlessly integrate with the body—or what it’s wearing.

We enable innovation across a broad spectrum of submarkets:

Consumer Fitness Devices

From smartwatches to fitness bands and body sensors, consumer wearables demand compact, lightweight flex and rigid PCBs that fit into small, often non-rectangular enclosures. PICA’s designs ensure reliable performance without compromising comfort or style.

Military / Tactical Wearables

Soldier tracking and communication systems require rugged electronics with optimized routing and custom board shapes. PICA delivers mission-ready solutions that prioritize space efficiency and operational reliability in challenging conditions.

Textile-Integrated Electronics

Smart garments and uniforms with embedded flex circuits must endure bending, impacts, sweat, and humidity. PICA creates flexible, resilient flex and rigid PCBs that maintain performance even under repeated stress and environmental exposure.

Healthcare Wearables

Clinical-grade trackers and posture monitors rely on small batteries, making power management and energy efficiency essential. PICA develops electronics that maximize battery life while meeting strict healthcare device standards.

Sports Tech

From biometric helmet sensors to smart pads, sports tech wearables require EMI/EMC compliance and a comfortable fit. PICA produces precision flex and rigid PCBs that integrate seamlessly into gear without hindering performance or comfort.

PICA Manufacturing Solutions blends precision engineering with human-focused design to deliver wearable electronics that are lightweight, safe, and built to perform. Whether on the field, in the gym, or in critical care, our flex and rigid PCBs keep your technology close—literally.

Bring your wearable innovation to life. Fill out our form and let PICA create the flexible, durable PCBs your design needs.