Overmolding
PICA Manufacturing Solutions provides advanced overmolding services to enhance the durability, protection, and functionality of electronic assemblies. Our overmolding capabilities are ideal for encapsulating PCBs, connectors, and wire harnesses with durable thermoplastic or elastomeric materials—creating a sealed, ruggedized layer that protects against moisture, vibration, strain, and environmental exposure. By integrating overmolded electronics into your design, you can reduce the need for secondary enclosures and improve long-term reliability in demanding applications.
Our team specializes in custom overmolding solutions that support complex geometries, multi-material combinations, and direct molding onto electronic substrates. Whether you’re overmolding a flex circuit, strain-relieving a cable assembly, or enhancing grip and ergonomics for user interfaces, PICA combines precision tooling, material selection expertise, and scalable production to bring your design to life. From functional prototypes to high-volume runs, our electronic overmolding services are built to meet the mechanical and environmental challenges of modern electronic systems.
Benefits
Improved Product Design: Overmolding allows for the combination of different materials enabling manufacturers to create innovative and versatile product designs.
Enhanced Functionality: Overmolding can add specific properties to a product such as improved grip, better shock absorption, or increased water resistance.
Reduced Assembly Steps: Overmolding combines multiple parts into a single component reducing the need for additional assembly steps, lowering production costs, and minimizing the risk of part misalignment.
Increased Product Durability: The process of overmolding creates a strong bond between materials, resulting in increased durability and longevity of the final product.
Aesthetically Pleasing Designs: Overmolding allows for the use of different colors and textures, resulting in visually appealing designs and customizable products.
Sealing and Insulation: Overmolding provides excellent sealing properties, making products more resistant to environmental factors such as water, dust, and chemicals.
Overall, overmolding is a versatile manufacturing technique that offers various benefits, making it an attractive choice for industries seeking to improve product functionality, aesthetics and durability while streamlining the product process.
Applications
Seals and Gaskets: Overmolding can be utilized to create leak proof seals and gaskets for products like automotive components and electronic devices.
Electronic Components: Overmolding is commonly used in electronic devices to provide protection and insulation for delicate components like connectors and circuit boards.
Medical Devices: Overmolding is used in medical equipment to create comfortable, hygienic grips, buttons, and seals.
Automotive Components: Overmolding can enhance the aesthetics and functionality and comfort of various automotive parts such as steering wheels, knobs, and gearshifts.
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We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, and flat flexible cables.
