Overmolding

Overmolding


Product/Tech Description
  • 0
  • September 1, 2023
Hello, world!

Overmolding Services

Advanced Protection for Electronic Assemblies

PICA Manufacturing Solutions provides advanced overmolding services to enhance the durability, protection, and functionality of electronic assemblies. Using durable thermoplastic or elastomeric materials, our overmolding process encapsulates PCBs, connectors, and wire harnesses—creating a sealed, ruggedized layer that protects against moisture, vibration, strain, and environmental exposure.

By integrating overmolded electronics into your design, you can reduce the need for secondary enclosures, streamline product assembly, and improve long-term reliability in demanding applications. From functional prototypes to high-volume runs, PICA delivers custom solutions built for the mechanical and environmental challenges of modern electronic systems.

Why Choose PICA for Overmolding?

  • Custom Solutions – Tailored overmolding for flex circuits, connectors, cables, and user interfaces.

  • Material Expertise – Thermoplastics and elastomers selected for durability, ergonomics, and compliance.

  • Precision Tooling – High-quality molds engineered to support complex geometries and repeatability.

  • Scalable Production – From prototype validation to high-volume manufacturing runs.

  • Integration Ready – Overmolding designed to align seamlessly with PCB and electronic assemblies.

Overmolding Capabilities (Highlights)

  • Thermoplastic and elastomeric overmolding

  • Direct overmolding onto PCBs, flex circuits, and wire harnesses

  • Multi-material and complex geometry support

  • Strain relief for cable assemblies

  • Ergonomic and functional enhancements for user interfaces

Benefits of Overmolding

Enhanced Protection
Encapsulation shields electronics from moisture, vibration, mechanical stress, and environmental exposure.

Improved Reliability
By sealing sensitive areas, overmolding increases durability and reduces failure rates in harsh applications.

Design Flexibility
Supports complex geometries, ergonomic enhancements, and multi-material designs tailored to user needs.

Reduced Assembly Costs
Eliminates secondary housings or enclosures, simplifying builds and lowering overall system costs.

Better User Experience
Overmolding improves ergonomics, grip, and product aesthetics, enhancing functionality and usability.

Markets & Applications

Medical Devices
Sealed, biocompatible assemblies for portable monitors, sensors, and patient-safe interfaces.

Automotive & Transportation
Durable overmolded harnesses, connectors, and modules resistant to vibration and environmental stress.

Industrial Equipment
Ruggedized electronics for robotics, automation, and heavy-duty environments.

Consumer Electronics
Custom grips, enclosures, and strain-relieved cables that improve usability and durability.

Defense & Aerospace
Encapsulated assemblies that withstand extreme conditions and ensure mission-critical reliability.

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Request Your PICAKit Today

We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, & flat flexible cables.

PICA Manufacturing Solutions PICAKit, showcasing the company's product kit designed for flexible and rigid-flex PCB applications