Hybrid Technologies (Combining Technologies)
PICA Manufacturing Solutions specializes in hybrid technologies that combine multiple interconnect solutions—such as rigid, flex, and flat flex circuits, wire harnesses, and metal core PCBs—into a single, highly integrated assembly. Our approach to hybrid electronic assemblies enables greater design flexibility, improved electrical performance, and optimized space utilization within compact or complex enclosures. By unifying various interconnect formats into one cohesive system, we help reduce part count, eliminate bulky connectors, and enhance overall system reliability.
From concept to production, our team works closely with you to design and manufacture custom hybrid PCB assemblies that meet your electrical, mechanical, and thermal requirements. Whether you’re integrating rigid-flex PCBs with wire harnesses, embedding FFC into a flexible circuit, or combining metal core and FR-4 layers, our engineering expertise ensures seamless interoperability across technologies. With PICA, you get a single-source partner capable of delivering sophisticated hybrid interconnect solutions tailored to your product’s performance and assembly needs.
Benefits
Space Efficiency: Combining lightweight cables with the printed circuit board we have a quick and easy way to create a working component that will fit exactly where it needs to go thus saving time and money that would have been expended by designing an entirely new product.
High Speed Transmission: In this case using flat flex cables we get the advantage of its ability to carry high speed data signals with minimum loss.
Time Savings: By combining two already designed and produced parts we create the hybrid which is in the end better and much more efficient than creating an original part from scratch.
Scalability and Customization: Manufacturers can use different lengths and types of FCCs in the case to suit various product needs.
Easier Debugging and Maintenance: The modular nature of combining two technologies simplifies the process of debugging and the faulty or damaged components can be easily identified and replaced.
Applications
Medical Devices: Hybrid technologies are applied in medical devices such as ultrasound machines, patient monitors, and diagnostic equipment.
Consumer Electronics: Such as smartphones, tablets, laptops, and wearable devices. Allowing for lightweight and flexible devices with improved performance.
Automotive: Hybrids are used for a number of applications including GPS navigation systems and dashboard displays. Hybrids made up of printed circuit boards and flat flex cables are useful when routing through tight spaces.
Robotics and Automation: Hybrid technology is essential in the production of robotic components used in the production used in industrial automation and other robotic applications.
Defense and Aerospace: This technology is commonly used in defense and aerospace applications where flexibility, weight, space, and reliability are always a factor.
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We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, and flat flexible cables.
