Hybrid PCB Assemblies: Combining Technologies for Smarter Designs
Custom Hybrid PCB Assemblies Engineered for Performance
PICA Manufacturing Solutions specializes in Hybrid PCB Assemblies that combine multiple interconnect technologies — rigid, flex, flat flexible cables (FFC), wire harnesses, and metal core PCBs — into a single, highly integrated solution. This approach enables compact, efficient, and reliable electronic systems that meet the toughest design and performance requirements.
Whether you need rigid-flex integrated with wire harnesses, FFC embedded into flexible circuits, or multi-layer metal core designs, PICA delivers assemblies that simplify layouts, reduce connectors, and improve system-level performance.
Why Choose Hybrid PCB Assemblies?
Optimized Space – Combine multiple technologies into one assembly to minimize connectors and save space in compact enclosures.
Enhanced Reliability – Fewer interconnect points reduce failure risks, improving durability in high-stress environments.
Better Electrical Performance – Integrated designs improve signal integrity and support high-speed applications.
Design Flexibility – Take advantage of both rigid strength and flexible routing in one solution.
Cost Efficiency – Reduced parts and simplified assembly lower overall system costs.
Hybrid PCB Capabilities – Highlights
PICA combines advanced materials, precision processes, and multi-technology expertise to deliver hybrid solutions such as:
Rigid-flex + wire harness integration
Embedded FFC within flex circuits
Metal core + FR-4 hybrid stack-ups for thermal performance
Controlled impedance and high-speed signal routing
Adhesiveless polyimide, RA copper, and EMI shielding options
Seamless PCBA integration with custom assembly services
Benefits of Hybrid PCB Assemblies
Space Efficiency
Combining rigid, flex, FFC, and harnesses into one assembly saves valuable space in compact or irregular enclosures.
Improved Reliability
Fewer connectors and interconnects reduce potential failure points, ensuring stronger long-term performance.
Electrical Performance
Integrated designs minimize impedance mismatches and improve signal integrity across high-speed applications.
Design Flexibility
Hybrid assemblies merge rigid stability with flexible routing, enabling creative layouts and complex 3D designs.
Cost Savings
Consolidating parts and reducing assembly steps lowers overall production costs and simplifies the supply chain.
Markets We Serve with Hybrid PCB Assemblies
Medical Devices
Ideal for implants, diagnostic systems, and surgical tools requiring biocompatibility, reliability, and miniaturization.
Consumer Electronics
Enable compact, lightweight devices like smartphones, wearables, and tablets with hybrid designs that reduce bulk and improve durability.
Automotive
Support advanced driver systems, sensors, and lighting with hybrids that withstand vibration, temperature shifts, and harsh conditions.
Industrial
Hybrid assemblies strengthen robotics, automation, and control systems by combining rugged durability with space-efficient designs.
Defense & Security
Withstand extreme environments in satellites, avionics, and military systems where lightweight, reliable performance is mission critical.
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Request Your PICAKit Today
We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, & flat flexible cables.
