Imaging Technology

THE CUSTOMER

A Leader in Advanced
Medical Imaging Technology.

A leading healthcare technology company needed an innovative solution to improve the performance and reliability of its medical imaging equipment.

The project required a highly technical approach capable of supporting the rigorous demands of medical diagnostics.

Medical Imaging Equipment 14-Layer Rigid-Flex Healthcare Technology
Medical imaging technology application
THE CHALLENGE

Complex Construction.
Extreme Flexibility.

The rigid-flex substrate needed to maintain electrical performance while repeatedly bending around different diameters.

The design required a 14-layer rigid-flex construction with impedance-controlled traces and durability of up to two million bend cycles.

CONSTRUCTION 14-Layer Rigid-Flex
SIGNAL INTEGRITY Impedance-Controlled Traces
DURABILITY Up to 2 Million Bend Cycles
THE PICA SOLUTION

Engineering for
Millions of Bends.

PICA developed a rigid-flex solution that reduced flex-region thickness while maintaining the required signal integrity and mechanical performance.

01

Rigid-Flex Integration

PCB-to-flex interconnects were eliminated.

02

Shielding Film

Shielding film replaced traditional shielding in the flex region.

03

Neutral-Axis Copper

Copper was strategically relocated to the neutral axis.

04

Flex Optimization

Flex thickness was reduced while maintaining signal integrity.

2M
Bend Cycle Requirement Met

The final rigid-flex assembly met and exceeded the customer’s electrical and mechanical bending requirements.