Gas Meter

THE CUSTOMER

Built for Long-Term
Utility Performance.

The customer needed gas meters capable of maintaining reliable operation across demanding environmental conditions for up to 20 years.

The design had to support long-term performance and durability across a wide range of climates worldwide.

Gas Meter Flat Flex Cable Utility & Industrial
Gas meter designed for long-term performance in demanding environmental conditions
THE CHALLENGE

Extreme Conditions.
Long-Term Reliability.

The gas meter had to maintain reliable operation across harsh environmental conditions for decades.

The design needed to withstand a rigorous 1,100-hour salt spray test at 85% humidity and 85°C while supporting a service life of up to 20 years.

SERVICE LIFE Up to 20 Years
ENVIRONMENT 85°C / 85% Humidity
TESTING 1,100-Hour Salt Spray
THE PICA SOLUTION

Engineered for
Harsh Environments.

PICA developed a high-reliability FFC solution designed to meet demanding electrical, mechanical and environmental requirements.

01

High-Reliability FFC

Flat Flex Cable selected for demanding gas meter applications.

02

Precision Hard Tooling

Tooling used to accurately shape and bend the FFC to specification.

03

Specialized Packaging

Custom packaging protected four uniquely shaped part numbers.

04

PPAP Level 4

Comprehensive verification supported reliable production assemblies.

LEVEL 4
PPAP Verification

The final FFC solution met the customer’s electrical and mechanical requirements while supporting reliable performance in demanding environmental conditions.