Built for Long-Term
Utility Performance.
The customer needed gas meters capable of maintaining reliable operation across demanding environmental conditions for up to 20 years.
The design had to support long-term performance and durability across a wide range of climates worldwide.
Extreme Conditions.
Long-Term Reliability.
The gas meter had to maintain reliable operation across harsh environmental conditions for decades.
The design needed to withstand a rigorous 1,100-hour salt spray test at 85% humidity and 85°C while supporting a service life of up to 20 years.
Engineered for
Harsh Environments.
PICA developed a high-reliability FFC solution designed to meet demanding electrical, mechanical and environmental requirements.
High-Reliability FFC
Flat Flex Cable selected for demanding gas meter applications.
Precision Hard Tooling
Tooling used to accurately shape and bend the FFC to specification.
Specialized Packaging
Custom packaging protected four uniquely shaped part numbers.
PPAP Level 4
Comprehensive verification supported reliable production assemblies.
The final FFC solution met the customer’s electrical and mechanical requirements while supporting reliable performance in demanding environmental conditions.