Box Build Assembly & Turnkey Solutions
PICA Manufacturing Solutions provides complete Box Build Assembly services, integrating PCBs, wiring, enclosures, and software into fully tested, production-ready systems. By combining all components into a cohesive build, we simplify complex projects, reduce vendor coordination, and deliver reliable assemblies that are ready for deployment.
Our Turnkey Solutions go beyond assembly by managing the entire process — from design support and material sourcing to quality testing and global delivery. With a single trusted partner, customers gain efficiency, consistent quality, and faster time-to-market for products across industries such as medical devices, automotive, industrial systems, consumer electronics, and defense.
Benefits of Box Build Assembly & Turnkey Solutions
End-to-End Integration – Combines PCB assembly, wiring, enclosures, and software into a single, fully tested system.
Streamlined Supply Chain – One trusted partner reduces the need for multiple vendors, saving time and resources.
Accelerated Time-to-Market – Integrated processes and expert engineering shorten production cycles.
Improved Quality – Centralized assembly, inspection, and testing ensure consistency and compliance with standards.
Cost Efficiency – Reduces overhead by consolidating sourcing, assembly, and logistics into one seamless solution.
Scalable Manufacturing – From prototypes to high-volume turnkey builds, production adapts to project needs.
Box Build Capabilities (Highlights)
System-Level Integration
Complete box builds combining PCBs, subassemblies, enclosures, and wiring into turnkey products for faster time-to-market.
Enclosure & Subassembly Assembly
Precise builds of submodules and customer-supplied enclosures with reliable fit, finish, and performance.
Cable Routing & Wire Harness
Clean, efficient routing and harness assembly to improve reliability and serviceability.
Testing & Quality Assurance
Custom functional and power-up testing, visual inspection, and strict ESD controls ensure dependable performance.
Thermal & Environmental Protection
Epoxy, encapsulation, and potting services safeguard electronics from vibration, moisture, and harsh conditions.
Traceability & Compliance
Lot tracking, serialized labeling, and tailored documentation to support regulated industries.
Manufacturing Support
DFM reviews, fixture design, and flexible sourcing models (including consignment) reduce risk and cost.
Benefits of Box Build Assembly & Turnkey Solutions
Simplified Supply Chain Management: By going to one supplier the supply chain is reduced and thus allows the OEM to focus instead on their core competencies.
Faster Time to Market: The assembly process is streamlined and done by experts and thus reducing greatly the time to market. Everyone is focused on what they are best at.
Improved Quality Control: By entrusting the assembly to experts with experience and quality systems the final product is more likely to meet high-quality standards.
Reduced Overall Costs: Due to increased expertise and efficiency the price of outsourcing the bob builds is reduced.
Markets of Box Build Assembly & Turnkey Solutions
Medical Devices
Box build solutions for diagnostic instruments, monitoring systems, and portable medical devices requiring high reliability and compliance.
Automotive & Transportation
Turnkey assemblies for control units, infotainment modules, and power systems built to withstand rugged environments.
Industrial Systems
Integrated builds for robotics, automation equipment, and process controls where durability and precision matter.
Consumer Electronics
End-to-end builds for smart home systems, computing devices, and audio/visual electronics requiring efficiency and scale.
Defense & Aerospace
Ruggedized assemblies for avionics, mission-critical electronics, and secure communications requiring traceability and durability.
Request Your PICAKit Today
We want you to take a look at what we can produce for you by offering you a PICAKit which includes a variety of flexible pcb, shields, & flat flexible cables.
